At a glance

Start with the requirement, not the solution.

A specification does not need to contain the complete design of the bench. Its first purpose is to explain what the equipment must test, under which conditions and with which expected result. Items that remain unknown can then be defined with SEM during the engineering phase.

Product and interfaces
Purpose and verdict
Energy and media
Ranges and accuracy
Cycles and throughput
Measurement and traceability
Safety and installation
Acceptance and deliverables

Definition guide

Eight areas for a usable requirement.

Provide only what is already known. An unknown value does not prevent consultation: it simply becomes an item to define during the engineering phase.

01

Describe the product and its interfaces

Present the product before describing the bench. References, drawings, dimensions, mass, mounting points, connections, connectors and installation conditions identify the interfaces to reproduce and the tooling required.

  • Product reference and function
  • Drawings, 3D model or sketch
  • Mounting points, connections and connectors
  • Mass, dimensions and handling
02

Define the purpose of the test

State what the test must demonstrate: characterise performance, qualify a product, verify compliance, detect leakage, run in equipment or reproduce an operating sequence for a defined number of cycles.

  • Characterisation or qualification
  • Production or maintenance inspection
  • Endurance, cycling or running-in
  • Pass / fail criteria
03

Identify energy, media and loads

Specify the action applied to the product: pressure, flow, temperature, vacuum, force, torque, displacement or speed. For fluid testing, provide the exact fluid reference and its compatibility constraints.

  • Hydraulics, pneumatics or vacuum
  • Force, torque or movement
  • Temperature and ambient conditions
  • Fluid or gas reference
04

Set the required ranges and performance

Separate nominal values, extreme values and transients. Accuracy, resolution, stability and response time should only be imposed where they are genuinely required by the expected result.

  • Nominal and extreme values
  • Useful accuracy and resolution
  • Ramps, peaks and transients
  • Tolerances and acceptance thresholds
05

Describe sequences, cycles and throughput

Describe the order of operations, ramps, dwell periods, stabilisation time, repetitions and stop conditions. For production equipment, add the target cycle time and number of parts to be tested.

  • Order of operations
  • Dwell and stabilisation times
  • Number of cycles and total duration
  • Target production throughput
06

Specify instrumentation and data

List the variables to display, record or use for the verdict. Specify acquisition rate, product identification, operator permissions, export formats and the required test-report content.

  • Sensors and measured variables
  • Manual, guided or automatic control
  • Recording and identification
  • Curves, exports and reports
07

Define environment, ergonomics and safety

State the installation location, available utilities, footprint, mobility, noise, ambient conditions and exposure to fluids or moving parts. Include any internal rules applicable at your site.

  • Available power and utilities
  • Installation, mobility and access
  • Guards and safe-state functions
  • Containment, ventilation and noise
08

Prepare acceptance, documentation and commissioning

Define how the bench will be accepted: tests on a representative product, safety checks, performance verification and documentation. Also specify installation, training, maintenance and start-up support requirements.

  • Factory acceptance testing
  • Technical file and operating manual
  • Installation and training
  • Maintenance and spare parts

Division of work

You describe the expected result. SEM defines suitable equipment.

The specification should remain functional. Where an existing interface or internal rule does not impose the architecture, SEM can propose the mechanical, fluid, electrical and software solutions appropriate to the requirement.

01 / INPUT

Useful information from the customer

  • Product, function and available documents
  • Test objective and operating context
  • Known values, constraints and acceptance criteria
  • Site rules, imposed interfaces and required deliverables
02 / SEM

Definition that can be provided by SEM

  • Overall architecture and sizing
  • Selection of components, sensors and actuators
  • Safety functions, control and data acquisition
  • Drawings, manufacturing, set-up and acceptance within the agreed scope

Method example

From an expressed need to an engineering scope

This generic example shows the level of information needed to begin a discussion. It is not based on a customer project.

Numerical values, component selection and the final architecture would then be established during the engineering phase.
01Product
A valve or fluid assembly, together with its drawings and connections.
02Objective
Verify operation, leakage and endurance over a repeated sequence.
03Loads
Apply the operating fluid, pressure and flow within ranges defined by the customer.
04Measurements
Monitor pressure, flow, temperature, leakage and product states.
05Sequence
Condition, stabilise, measure, operate, repeat and return to a safe state.
06Result
Associate measurements and the verdict with each tested product identifier.

Next step

Let’s turn your test constraint into practical equipment.

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