Air & gas

Pneumatic test benches

Apply pressure, measure leakage, characterise flow or repeat a cycle with a reliable and traceable result.

At a glance

The requirement comes before the machine.

SEM designs each pneumatic bench around the gas being used, upstream and downstream pressures, fill volumes, flow rates and the leakage level to be detected. Gas compressibility, temperature variations, stabilisation times and safety functions directly affect repeatability, so they are considered from the earliest circuit and measurement architecture.

Controlled pressure and flow
Leak method matched to the threshold
Vacuum, depression and pressurisation
Cycling and endurance
Acquisition and automatic criteria
Operator protection

Air, gas & vacuum

Gas, pressure and leakage must be engineered together.

A pneumatic result depends on more than a sensor. Internal volume, gas temperature, stabilisation time, humidity, connections and filling method can all change the measurement. SEM defines the circuit, instrumentation and test cycle as one system to deliver a repeatable inspection that operators can understand.

AIR

Compressed air

Dry or lubricated air, at low or high pressure as required, with preparation, filtration, regulation and dew-point monitoring where needed.

N2

Nitrogen

An inert gas for pressurisation, purging, cycling and leak testing where air is unsuitable for the product or process.

VAC

Vacuum and depression

Leak testing, vacuum hold, evacuation or simulation of negative-pressure operation, including measurement of time and achieved levels.

TEC

CO₂ and technical gases

Functional or process testing with technical gases after reviewing component compatibility, exhaust arrangements and the operating environment.

SPC

Special gases

Case-by-case assessment of pure gases, mixtures and gases with specific safety, ventilation or contamination constraints.

Applications

Use cases, not a fixed catalogue.

Each bench is defined for the product and test conditions. These examples show the types of requirement we can assess.

01

Pneumatic cylinders

Measure travel, speed, force, chamber pressures, leakage and performance over repeated cycles.

02

Pressure reducers and regulators

Characterise downstream pressure, stability, hysteresis, flow and behaviour as upstream pressure changes.

03

Solenoid valves

Check response time, flow, seat leakage, switching positions and endurance.

04

Fittings and hoses

Carry out proof, leak and pressure-cycle tests using interfaces representative of the final installation.

05

Sealed assemblies

Detect pressure loss or leakage flow and automatically apply a traceable acceptance criterion.

06

Process equipment

Reproduce multi-pressure sequences, control several devices and record useful states, alarms and variables.

Our method

A clear and verifiable process.

  1. 01

    Characterise gas and pressures

    Gas type and quality, supply pressure, test ranges, temperature, humidity and safety constraints.

  2. 02

    Define volumes and cycle rates

    Product and circuit volume, throughput, filling, stabilisation and exhaust times, plus the required number of cycles.

  3. 03

    Select measurement methods

    Pressure, flow or leakage to measure, acceptance threshold, accuracy, resolution and required compensation method.

  4. 04

    Design the circuit and protection

    Pressure reduction, regulation, buffer vessels, valves, relief devices, exhaust, guarding and safe fault response.

  5. 05

    Develop the test cycle

    Guided or automatic sequences, prerequisite checks, acquisition, alarms, pass/fail decision and results logging.

  6. 06

    Accept using representative parts

    Set-up with compliant and non-compliant parts, repeatability checks and factory acceptance testing.

Next step

Let’s turn your test constraint into practical equipment.

Describe your project